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Nozzle Clogged / Under-Extrusion

Creality 3D Printer

Severity: Moderate

What Does This Error Mean?

A clogged nozzle means filament cannot flow through the hotend properly. Signs: under-extrusion, clicking extruder, no filament coming out, or thin inconsistent lines. Try a cold pull first. If that fails, replace the nozzle.

Affected Models

  • Creality Ender 3
  • Creality Ender 3 V2
  • Creality Ender 5
  • Creality CR-10
  • All FDM 3D printers

Common Causes

  • Burned filament debris inside the nozzle
  • Printing temperature too low — filament not fully melting
  • Cheap or contaminated filament with particles
  • Gap between nozzle and heatbreak causing a jam
  • Retraction settings too aggressive causing heat creep

How to Fix It

  1. Try a cold pull (atomic pull) to clear the clog.

    Heat to 200°C, push filament through, then cool to 90°C. Pull the filament out firmly — it should bring debris with it. Repeat until the pulled filament tip is clean.

  2. Use an acupuncture needle to clear the nozzle while hot.

    Heat to printing temperature. Insert a 0.3-0.35mm needle into the nozzle from below. Push up and down to break up the clog.

  3. Replace the nozzle — they are cheap consumables.

    Brass nozzles cost $0.50-$2. Heat the hotend to 200°C, use a wrench to unscrew the old nozzle, and install the new one.

  4. Check for a gap between the nozzle and Bowden tube or heatbreak.

    A gap allows melted filament to pool and harden, causing recurring clogs. Make sure the Bowden tube sits flush against the nozzle when assembled.

Frequently Asked Questions

How often should I replace the nozzle?

Brass nozzles last 100-500 hours of printing with standard PLA/PETG. Abrasive filaments (carbon fiber, glow-in-dark) wear nozzles much faster — use hardened steel nozzles for those.

What is a cold pull?

A cold pull heats filament, lets it cool partially, then pulls it out. The semi-solid filament grabs debris inside the nozzle and pulls it out. It is the most effective way to clean a partial clog.