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E422

Navien Tankless Water Heater

Severity: Moderate

What it means

Navien E422 is a flow-sensor fault — the little turbine wheel that measures how much water is passing through is reporting flow that's too high or a reading that doesn't make sense.
The usual cause is grit or scale fouling the flow sensor's turbine so it spins wrong, or a recirculation pump set up so the unit sees flow it shouldn't.
It can also be a failed sensor or a wiring fault.
The unit may run oddly or refuse to fire until it's resolved.

Affected Models

  • Navien NPE-180A, NPE-210A, NPE-240A (Classic)
  • Navien NPE-180S, NPE-210S, NPE-240S
  • Navien NPE-2 series
  • Navien NCB-E combi-boilers
  • Navien NPN series

Common Causes

  • Debris, sand, or scale fouling the flow-sensor turbine wheel
  • Cold-water inlet filter screen torn or missing, letting grit reach the sensor
  • Recirculation pump or crossover valve plumbed/configured wrong, so the unit reads phantom flow
  • Flow sensor turbine worn or stuck
  • Loose or corroded connector on the flow sensor
  • Control board input fault (rare)

How to Fix It

  1. Reset and watch.

    Power off at the panel, ten seconds, back on.
    Run a hot tap and see if E422 returns.
    A one-time hit after plumbing work (air or debris stirred up) may not come back.
    If it does, the sensor needs cleaning or the recirc setup needs checking.

  2. Clean the cold-water inlet filter.

    Shut the cold isolation valve, unscrew the inlet filter, and check the screen.
    If it's clogged, rinse it; if it's torn, replace it — a damaged screen lets grit through to the flow sensor, which is what fouls the turbine in the first place.

  3. Check your recirculation setup, if you have one.

    Navien units with built-in recirc, or an external pump and a crossover valve under a far sink, have to be configured correctly in the unit's settings.
    A miswired pump or a crossover valve stuck open makes the unit see continuous flow.
    Confirm the recirc mode setting matches your actual plumbing.

  4. Clean or replace the flow sensor.

    Breaker off, water off.
    The flow sensor sits on the cold-water inlet side inside the unit.
    It can be removed and the turbine wheel cleared of grit and scale; if the wheel is worn or won't spin freely, replace the sensor.
    This is doable for a confident DIYer but it's also a routine Navien service job.

  5. Still faulting? Get it diagnosed.

    Filter good, recirc correct, sensor cleaned or replaced — and E422 persists? Then it's the wiring to the sensor or the board input.
    That's a service-tech call.